When a Custom Solution Makes Sense

June 25, 2020

When a Custom Solution Makes Sense

Clients are often attempting to complete a job with a quick fix to a complicated problem. Facing deadlines and budgets, the quick fix is often off the shelf and serves a singular purpose. Sometimes, maybe even often, this works. What might not work is how this fix pans out over an extended period of time. 

We recently had a client ask for a LUSB075HD Origami Lift Bag. The bag measure 22" wide x 22" deep x 18" tall and they were using to haul 25 sections of rebar measuring 26" long. These would be inserted diagonally into the bag, stretching the bag and not balancing the load well. Does it work, well, yes, sort of. Is it right? Not at all. The proper method to carry them would be to build something that can properly distribute the payload to the lifting slings in a balanced manner. The problem will come on the wear and load stress on the bag itself, typically causing a failure in the fabric portion of the bag. 

I would always suggest asking if we have a custom solution to provide. Often, the MOQ is lower than one realizes, and the solutions will work safely instead of carrying a high degree of risk. Reach out if you have difficult task, and put our team of experts on the job for you.

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The Case For Drying Out

June 11, 2020

The Case For Drying Out

Countless gear advocates will tell you that the manner with you treat your gear is the manner with which your gear will treat you, and they are right. Soft goods, like harnesses and tool bags, are susceptible to the elements just like anything and their performance can degrade over time with exposure, even failing in some cases where proper care was not recognized. A rule of thumb states that daily airing out of your gear allows the gear to perform as it is intended, but there are more duties that we must be careful to execute on as well.

Daily inspection of sewn goods, especially for those working-at-height, is critical to proper drop prevention and asset protection. I often ask field techs to look at their gear twice a day, once at the start of the day and once at the end. Why? Because a lot can happen in 8 hours. Drop your wrench roll enough and a seam can become compromised. The next thing you know a 10mm wrench is hurling towards the ground from 100ft above - enough to kill an unsuspecting coworker. 

What do we look for? Well, remember when you were young and grandma had that fancy velvet couch with the tiny whole you stuck your peas in because you hated peas? Imagine if you kept jamming peas through it until you could fit 2 peas, then 3, then 4, and so on, eventually the whole is so big it exposes the insides. The same thing happens with bags - the more a seam is worked - stretched, saturated, dried, exposed to UV, etc, the more it is breaking down over time, then one day the seam fails and the contents spill out. That may take a long time, but the think the time you dropped that same bag on a composite roof and it slid 60 wearing the edge. Now you have a recipe for failure. Usually it is pretty easy to see when it is going to fail, but not always. Should you ever question it, stop using it and look for advice - we give advice out for free!

Water is a staple of life, but when it comes to bags, it can be killer. Nylon bags, like those made of 1000d Cordura, will saturate (Nylon is somewhat hydrophylic) and often any contaminates will remain once dry. Nylon also stretches when wet (lubrication) and can loosen a weave, thus making any sewn seam susceptible to failure. While it is a modern marvel of synthetic fiber and rugged and durable as all get out, Nylon does have its Kryptonite. In addition, Nylon is highly susceptible to UV damage over time, fading and becoming tough. 

Here is a great summary for reference:

https://www.jasonmills.com/blog/index.php/2019/02/28/nylon-vs-polyester/

In summary, while we use our gear everyday to support our work and lifestyles, we must also understand the complexities and vulnerabilities of the products so that we might protect them for many years of use. An ounce of prevention is definitely worth a pound of cure.

 

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We Outta Here!

June 03, 2020

We Outta Here!

Just about every vehicle based travel event has been cancelled this year. To some, this is heartbreaking, especially those who rely on the income from events and the stimulus it provides. We, too, are disappointed. Many friendships have been made over the last 10 years in fields, Walmart parking lots, campgrounds, and especially the trail meet ups where the exchange of greetings, handshakes, sarcasm and wit feed each other a much needed social elixir. This year we will forego much of that and meet in smaller groups along some barren intersection of highway where a gas station once hosted travelers from a time long ago. I'm OK with the solitude, I must say. I will be fine not attending the chaos of a rally where I might have stayed up too late, had too many festive libations, and stretched stories beyond their shelf life. I will do my best to promote my fellow gear manufacturers who work their tails off all year for this selling season only to be gut-punched by a wretched COVID-19 haymaker. 

We're heading out on the trail this week. We are going to visit our favorite local spots and some new territories as well. We hope we see you out there, in smaller groups, where we can carry a meaningful conversation through the dying embers of a fading campfire.

Please support your Overland and Gear manufacturers during this travel season. If you have the means to do so, it will make a difference. Most of all, be kind to one another. 

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